Effects of supersonic fine particles bombarding on thermal barrier coatings after isothermal oxidation

来源期刊:中国有色金属学报(英文版)2012年第7期

论文作者:韩玉君 叶福兴 丁坤英 王志平 陆冠雄

文章页码:1629 - 1637

关键词:热障涂层(TBCs);超音速微粒轰击(SFPB);高温氧化;Cr3+荧光光谱;位错密度;扩散通道

Key words:thermal barrier coatings (TBCs); supersonic fine particles bombarding (SFPB); isothermal oxidation; Cr3+ luminescence spectroscopy; dislocation density; diffusion channel

摘    要:在传统的热障涂层(TBCs)制备工艺的基础上,在制备热障涂层陶瓷层前,采用超音速微粒轰击技术(SFPB)改变粘结层的表面状态。采用X射线衍射分析仪(XRD)、扫描电子显微镜(SEM)、能谱仪(EDS)、透射电子显微镜(TEM)和微区Cr3+荧光光谱研究粘结层的表面结构及其1000 ℃时的高温氧化相变。粘结层表面位错密度大幅度增加,形成了大量的原子扩散通道;在高温氧化初期,粘结层中Al原子扩散速度的增快保证了优先形成一层稳定的α-Al2O3相;在高温氧化瞬态阶段,大量Cr3+通过SFPB产生的扩散通道,形成过渡相(Al0.9Cr0.1)2O3,该过渡相间接促进了γ→θ→α相变。在高温氧化初期,热障涂层TGO中的残余应力先急剧增大然后减小;与高温氧化26 h的0.93 GPa相比,高温氧化310 h的残余应力降低至0.63 GPa。在热障涂层的TGO层中获得了单一、连续、致密的具有抗高温氧化能力的主相α-Al2O3,这利于进一步延长其使用寿命。

Abstract: This work was attempted to modify the current technology for thermal barrier coatings (TBCs) by adding an additional step of surface modification, namely, supersonic fine particles bombarding (SFPB) process, on bond coat before applying the topcoat. After isothermal oxidation at 1000 ℃ for different time, the surface state of the bond coat and its phase transformation were investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM) equipped with energy-dispersive X-ray spectrometry (EDS), transmission electron microscopy (TEM) and Cr3+ luminescence spectroscopy. The dislocation density significantly increases after SFPB process, which can generate a large number of diffusion channels in the area of the surface of the bond coat. At the initial stage of isothermal oxidation, the diffusion velocity of Al in the bond coat significantly increases, leading to the formation of a layer of stable α-Al2O3 phase. A great number of Cr3+ positive ions can diffuse via diffusion channels during the transient state of isothermal oxidation, which can lead to the presence of (Al0.9Cr0.1)2O3 phase and accelerate the γ→θ→α phase transformation. Cr3+ luminescence spectroscopy measurement shows that the residual stress increases at the initial stage of isothermal oxidation and then decreases. The residual stress after isothermal oxidation for 310 h reduces to 0.63 GPa compared with 0.93 GPa after isothermal oxidation for 26 h. In order to prolong the lifespan of TBCs, a layer of continuous, dense and pure α-Al2O3 with high oxidation resistance at the interface between topcoat and bond coat can be obtained due to additional SFPB process.

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