多道次高转速搅拌摩擦加工对AZ31合金加工区显微组织演变、腐蚀行为和力学性能的影响
来源期刊:中国有色金属学报(英文版)2020年第12期
论文作者:刘奋军 姬妍 白艳霞
文章页码:3263 - 3273
关键词:AZ31合金;高转速;多道次搅拌摩擦加工;显微组织演变;耐腐蚀性;力学性能
Key words:AZ31 alloy; high rotating speed; multipass friction stir processing; microstructure evolution; corrosion resistance; mechanical properties
摘 要:采用EBSD、TEM、SEM、电化学工作站和电子万能实验机研究多道次高转速搅拌摩擦加工对AZ31合金加工区显微组织演变、腐蚀行为和力学性能的影响。结果表明,加工区平均晶粒尺寸显著细化。增加加工道次,加工区晶粒粗化,而β-Al12Mg17析出相增多并变得更加连续和均匀。与AZ31合金相比,加工区拉伸性能变化轻微,但是耐腐蚀性能得到显著提升。4道次高转速搅拌摩擦加工制备的合金其加工区自腐蚀电位由-1.56 V增加至-1.19 V,而自腐蚀电流从1.55×10-4 A 减小至 5.47×10-5 A。
Abstract: The influence of multipass high rotating speed friction stir processing (FSP) on the microstructure evolution, corrosion behavior, and tensile properties of the stirred zone (SZ) was investigated by EBSD, TEM, SEM, electrochemical workstation and electronic universal testing machine. The mean grain size of the SZ is significantly refined, and it increases with the increase of the processing pass. In addition to an obvious increase in the number, the distribution of β-Al12Mg17 precipitates also becomes more uniform and dispersed with increasing the processing pass. Compared with the as-received AZ31 alloy, the tensile properties of the SZ are hardly improved, but the corrosion resistances are significantly enhanced. The corrosion potential of the SZ prepared by 4-pass FSP is increased from -1.56 V for the unprocessed AZ31 alloy to -1.19 V, while the corrosion current is decreased from 1.55×10-4 to 5.47×10-5 A.
Trans. Nonferrous Met. Soc. China 30(2020) 3263-3273
Fen-jun LIU1,2, Yan JI1,2, Yan-xia BAI1
1. College of Energy Engineering, Yulin University, Yulin 719000, China;
2. Yulin Key Laboratory of Metal Matrix Composites and Remanufacturing Technology, Yulin University, Yulin 719000, China
Received 1 March 2020; accepted 4 September 2020
Abstract: The influence of multipass high rotating speed friction stir processing (FSP) on the microstructure evolution, corrosion behavior, and tensile properties of the stirred zone (SZ) was investigated by EBSD, TEM, SEM, electrochemical workstation and electronic universal testing machine. The mean grain size of the SZ is significantly refined, and it increases with the increase of the processing pass. In addition to an obvious increase in the number, the distribution of β-Al12Mg17 precipitates also becomes more uniform and dispersed with increasing the processing pass. Compared with the as-received AZ31 alloy, the tensile properties of the SZ are hardly improved, but the corrosion resistances are significantly enhanced. The corrosion potential of the SZ prepared by 4-pass FSP is increased from -1.56 V for the unprocessed AZ31 alloy to -1.19 V, while the corrosion current is decreased from 1.55×10-4 to 5.47×10-5 A.
Key words: AZ31 alloy; high rotating speed; multipass friction stir processing; microstructure evolution; corrosion resistance; mechanical properties
1 Introduction
Magnesium alloys are widely considered to be one of the most environmentally friendly structural materials for achieving lightweight design and energy saving in the applications of transportation industries due to their high specific strength, low density, and abundant deposits [1,2]. However, poor corrosion resistance and limited tensile properties have severely restricted the further application of magnesium alloys [3,4]. Grain refinement is considered to be an effective method to enhance the corrosion resistance and tensile properties of magnesium alloys [5-8]. It is urgent to develop a method suitable for grain refinement of magnesium alloys. Severe plastic deformation can significantly make the grain refined, such as friction stir processing (FSP) [9-11]. FSP derived from friction stir welding is a promising severe plastic deformation technique to change the microstructure, especially in grain refinement and microstructure homogenization.
Multipass high rotating speed FSP is a novel severe plastic deformation technique based on multipass conventional rotating speed FSP. Compared with multipass conventional rotating speed FSP, the most obvious technical feature of multipass high rotating speed FSP is that the rotating speed of the pin tool is significantly higher.
Multipass conventional rotating speed FSP has been greatly developed in improving the surface corrosion resistance and tensile properties of the Mg-Al-Zn series alloys by refining grain size and homogenizing the microstructure [12,13]. CHAI et al [14] processed an as-cast AZ91D alloy plate using multipass FSP at 800 r/min and found that the mechanical properties of the processed AZ91D alloy were enhanced to some extent due to the strengthening of fine grain and solution and dispersion of β-Al12Mg17 phase. LUO et al [15] have done multipass FSP at 1000 r/min on an as-cast AZ61 alloy plate and produced an obvious grain refinement in the stirred zone (SZ) without macrodefects. An effective enhancement in the tensile properties of the processed AZ61 alloy plate is obtained due to the elimination of cast defects and the formation of refined grains. A similar work was also performed on an as-cast AZ61 alloy plate using multipass submerged FSP at 800 r/min and it was found that the mean grain size prepared in the SZ is 2.0-5.4 μm [16]. A significant enhancement in tensile properties of the processed AZ61 alloy plate is exhibited attributed to the strengthening of dislocation, solution and grain refinement. VENKATESWARLU et al [17] applied multipass FSP on an AZ31B alloy plate at 1150 r/min with overlapping of 1, resulting in an enhancement in mechanical properties due to the formation of equiaxed homogeneous and refined microstructure in the stirred zone (SZ). NIA et al [18] also investigated the mechanical properties of the processed AZ31 alloy plate prepared using multipass FSP at 1000 r/min with a 50% overlap and rapid cooling and found that FSP with different processing directions can obviously refine the grains size, homogenize the grain distribution in SZ and increase the microhardness and tensile properties. LIU et al [19] applied multipass FSP on an as-cast AZ31 alloy plate at 1000 r/min with a 100% overlap, resulting in an enhancement in microhardness and corrosion resistance in the subsequent passes due to the significant grain refinement in the SZ. Although multipass conventional FSP can significantly improve corrosion performance and tensile properties of the Mg-Al-Zn series alloys by changing the microstructure characteristics, the rotating speed of pin tool used for the FSP is mostly based on the conventional rotating speed, that is, the rotating speed of the pin tool is generally less than 2000 r/min [20]. Moreover, according to the authors’ knowledge, there are few public reports on the application of multi-pass high rotating speed FSP to improve the corrosion resistance and mechanical properties of AZ31 alloy.
The main purpose in the current work was to prepare AZ31 alloy plate with excellent corrosion resistance and tensile properties using multipass high rotating speed FSP. In addition to discussing the relationship between inhomogeneous micro- structure and tensile properties, the effects of subsequent passes on microstructure characteristics, corrosion resistance, microhardness and tensile properties of the high rotating speed friction stir processed AZ31 alloy plate are discussed and analyzed.
2 Experimental
2.1 Material and FSP
The AZ31 alloy (3Al-1Zn-Mg, wt.%) of 2 mm-thick hot-squeezed plate was applied in the present work. Prior to FSP, the workpieces with the dimensions of 150 mm in length and 100 mm in width were machined from the as-squeezed AZ31 alloy plate as the base metal (BM) for FSP using a wire electrical discharge machining. The BM was subjected to 1-pass, 2-pass and 4-pass FSP, respectively. FSP was carried out using FSW-TS-F08-DZ high-speed welding equipment at 3000 r/min and 75 mm/min. The pin tool with a three-helix concave shoulder of 12 mm in diameter and a conical probe of 1.5 mm in length, 2 mm and 3 mm in diameter at top and root was employed in the present FSP. The plunge depth of tool shoulder and the tilt angle of pin tool were fixed at 0.2 mm and 0°, respectively. In the FSP process, the proceeding direction was parallel to the hot squeezing direction, and subsequent processing path completely coincided with the previous one. In other words, the travel path of the pin tool is the same as the previous one with a 100% overlap. The processed AZ31 alloy plate specimens prepared by multipass high rotating speed FSP are labeled in abbreviated form. For example, the 3000-75-4 sample denotes the processed AZ31 alloy plate was produced using four-pass FSP at 3000 r/min and 75 mm/min.
2.2 Microanalysis
The microstructure observations were conducted on the BM and SZ of the processed AZ31 alloy plate using SEM (TESCAN MIRA3 XMU) along with an EBSD detector (OXFORD NORDALYS DETECTOR) and TEM (FEI TECANI-F30). For EBSD observation, the samples were cross-sectioned perpendicular to the hot- squeezed direction and processing direction, respectively, prepared by a standard metallographic method and then electrolytically polished with a solution of 50 mL perchloric acid and 950 mL ethanol. The EBSD results were analyzed using the HKL-Channel 5 software. For TEM observation, the thin foils of the SZ machined parallel to the processing direction were punched using twin-jet electro-polishing method at 248 K in a solution of perchloric acid (25 mL) and ethanol (475 mL). Schematic diagrams of sampling position and test position for EBSD and TEM observation samples are shown in Fig. 1.
Fig. 1 Schematic diagrams of sampling position and measured specimen (Unit: mm)
2.3 Corrosion and mechanical properties tests
In order to assess the corrosion resistance and mechanical properties of the processed AZ31 alloy plate, a typical three-electrode cell system (VERSASTAT 400), Vickers microhardness tester (HMV-1) and electronic universal testing machine (INSTRON 3382) were employed to test the potentiodynamic polarization curve, electro- chemical impedance spectroscopy, microhardness distribution, and room temperature tensile properties. The SZ and BM were cut into square specimens having a side length of 10 mm for corrosion resistance testing. The specimens of the SZ and BM, an Ag/AgCl electrode and a square platinum foil of 10 mm in length were taken as working electrode, reference electrode and auxiliary electrode, respectively. Microhardness distributions along the transverse cross section centerline of the SZ were measured using a step size of 0.25 mm at 100 g load for 10 s. Tensile testing was performed at room temperature using the speed of 1 mm/min. The corrosion failure mechanism and tensile fracture behavior of the BM and SZ were investigated using SEM. The sampling position and main dimensions of the tensile specimen are shown in Fig. 1.
3 Results and discussion
3.1 Microstructure evolution
The microstructure characteristics of the BM perpendicular to the hot-squeezed direction are exhibited in Figs. 2(a-d). It can be seen that the BM consists of equiaxed grains and massive high angle grain boundaries (HAGBs). The mean grain size of 11.6 μm is ascertained using the linear intercept method. In addition, a large number of small β-Al12Mg17 precipitates are distributed in the BM, as shown in Fig. 3(a). The β-Al12Mg17 precipitates distribute inhomogeneously and agglomerate in some areas. According to the first principle calculation results, the stacking fault energy (SFE) of magnesium alloys is decreased with increasing the content of aluminum [21]. That is to say, magnesium alloy with high aluminum content has a beneficial effect on the formation of fine grain microstructure during hot deformation. The BM is subjected to the severe hot extrusion deformation during hot squeezing, which results in a relatively fine equiaxed grain structure in the BM. In the subsequent cooling stage, partial subgrain boundaries and high density dislocation walls convert into the HAGBs, and eventually a large number of HAGBs and relatively small misorientation angle are produced in the BM, as shown in Figs. 2(b, d). Moreover, the growth and diffusion of the β-Al12Mg17 precipitates are also inhibited during the cooling stage, resulting in a large number of small precipitates and their inhomogeneous distributions in the BM.
Fig. 2 Microstructure characteristics of BM (a-d) and SZ of 3000-75-1 (e-h) and 3000-75-4 (i-l) samples
Fig. 3 Precipitate distribution of BM (a) and SZ of 3000-75-1 (b) and 3000-75-4 (c) samples
The microstructures of the SZ perpendicular to the FSP direction including the grain morphology, grain boundary, distribution of grain size and misorientation angle, and precipitate characteristic are presented in Figs. 2-4. The equiaxed grains in the SZ prepared by multipass high rotating speed FSP are finer than those in the BM. The average grain size in the SZ prepared by 1-pass and 4-pass FSP are 6.3 and 7.8 μm, 54.3% and 67.2% of the BM (11.6 μm), respectively. The mean grain size in the SZ increases to a certain extent during the subsequent high rotating speed FSP pass. In addition, the number of the low angle grain boundaries (LAGBs) in the SZ is significantly more than that in the BM, whereas the HAGBs is obviously less than that in the BM. Moreover, in addition to the misorientation angle, the number of the LAGBs in the SZ increases with increasing the processing passes, as shown in Figs. 2(f, h, j, l). Compared with the BM, a significant texture is observed in the SZ. The maximum texture intensity in the SZ increases with increasing the processing passes. The maximum texture intensity in the SZ produced by 4-pass high rotating speed FSP is 25.68, which is approximately 2.7 times that of the BM, as shown in Fig. 4.
The distribution characteristics of dislocations and precipitates in the SZ of multipass high rotating speed FSP samples are shown in Figs. 3(b, c). Compared with the BM, a larger number of the β-Al12Mg17 precipitates in the SZ are observed. In addition to the increase in size, the distributions of the β-Al12Mg17 precipitates also become more uniform with increasing the processing passes. However, the dislocation density in the SZ prepared using 4-pass FSP is lower than that in the 1-pass FSP. It is also clear that the grain size in the SZ produced using 1-pass FSP is smaller than that using the 4-pass FSP.
Fig. 4 Pole figures of BM (a) and SZ of 3000-75-1 (b) and 3000-75-4 (c) samples
It is well known that magnesium alloys have less SFE than aluminum alloys [22]. This means that grain refinement in magnesium alloys can be easily obtained by dynamic recrystallization (DRX) caused by high temperature and strain rate during thermoplastic processing. This phenomenon has been ascertained in the Mg-Al-Zn magnesium alloy during hot deformation [23]. In the process of high rotating speed FSP, a large number of dislocations in the SZ rapidly initiate and multiply due to large thermal cycle and severe plastic deformation. As a result, a large number of high density dislocations and dislocation walls in the SZ are produced at grain boundaries or large precipitates by slipping and climbing. The high density dislocations and dislocation walls gradually transform into subgrain boundaries by continuously preventing and absorbing dislocations. Partial subgrain boundaries, including newly formed and already existing ones, merge and rotate to turn into the HAGBs. As a result, a large number of LAGBs and HAGBs are produced in the SZ due to DRX. In addition, a large number of β-Al12Mg17 precipitates dissolve into the α-Mg to produce massive supersaturated and metastable solid solutions in the SZ due to high temperature and severe plastic deformation in the heating stage. In the subsequent cooling stage, a large number of β-Al12Mg17 precipitates reprecipitate from the supersaturated and metastable solid solution. Moreover, the more severe plastic deformation and thermal cycle the SZ suffers, the more complete DRX the SZ experiences. In this way, more HAGBs are produced in the SZ. In addition, more supersaturated and metastable solid solutions are also produced in the SZ due to the higher temperature and severer plastic deformation, and then more precipitates reprecipitate in this region again. In this study, the rotating speed applied in the FSP is higher than that of the conventional rotating speed. As a result, the temperature in the SZ is higher than that of the conventional rotating speed. MIRONOV et al [24] demonstrated that the welding temperature increased with increasing the rotating speed in the FSW of AZ31 alloy. When the rotating speed is 3000 r/min, the maximum welding temperature is ~0.85Tm (where Tm is the melting point of the AZ31 alloy). This welding temperature is much higher than the recrystallization temperature of the magnesium alloy (205 °C) [25]. The SZ experiences severer plastic deformation due to higher processing temperature. As a result, a larger number of LAGBs and HAGBs in the SZ are produced due to more complete DRX caused by higher processing temperature and severer plastic deformation. In addition, the higher processing temperature and severer plastic deformation also make the orientation of grain rotation and growth stronger, and eventually a stronger texture and larger misorientation angles are produced in this region, as shown in Figs. 2(h, l) and 4. A larger number of β-Al12Mg17 precipitates with homogeneous distributions are also produced due to the higher processing temperature and severer plastic deformation. During subsequent passes in multipass high rotating speed FSP, the processing temperature is higher than that in the previous pass due to the accumulation of the previous processing heat, resulting in severer plastic deformation in the processed zone. As a result, a larger number of HAGBs, stronger texture, larger grain sizes and misorientation angles, and more homogeneous distributions of β-Al12Mg17 precipitates are produced in the SZ of the 3000-75-4 sample, as shown in Figs. 2-4. It is also found that the fine grains produced at the former FSP process were coarsened during the subsequent passes of FSP [17].
3.2 Corrosion resistance
Figure 5 shows potentiodynamic polarization and Nyquist curves of the BM and SZ prepared by multipass high rotating speed FSP after 30 min of immersion in 3.5 wt.% NaCl aqueous solution. The method of extrapolating the cathodic Tafel region is used to calculate the corrosion potential and corrosion current of the BM and SZ [26], as presented in Table 1. According to the corrosion test results, the corrosion potentials of the BM, 3000-75-1, 3000-75-2 and 3000-75-4 samples are -1.563, -1.270, -1.310, and -1.188 V, respectively. It is implied that the corrosion potential of the SZ prepared for multipass high rotating speed FSP tends to shift to a noble direction. In addition, the corrosion current of all the SZ samples (8.57×10-5 A of 3000-75-1, 7.48×10-5 A of 3000-75-2 and 5.47×10-5 A of 3000-75-4) are less than that of the BM (1.55×10-4 A). Generally, the corrosion potential is used to evaluate the initial degree of corrosion, while the corrosion current is applied to ascertaining the corrosion rate at the corrosion potential by Faraday law. According to the test results of potentiodynamic polarization curves, the BM has the worst corrosion resistance. The results have been further determined using an electrochemical impedance spectroscopy, as shown in Fig. 5(b). The diameter of capacitive loop on Nyquist curves is associated with the charge transfer resistance of a working electrode. The corrosion rate of the working electrode decreases as the diameter increases [27]. The Nyquist curves show that the BM has the smallest diameter, indicating that it has the worst corrosion resistance. It is also presented that the corrosion performance of the SZ is gradually enhanced with increasing the processing passes. This means that multipass high rotating speed FSP technology has an obvious effect on improving the corrosion performance of the AZ31 alloy.
Fig. 5 Potentiodynamic polarization (a) and Nyquist (b) curves of BM and SZ of multipass FSP sample
Table 1 Electrochemical parameters of potentiodynamic polarization curves of BM and SZ calculated by cathodic Tafel extrapolation
Figure 6 presents the corrosion morphologies on the surface of the BM and SZ prepared by multipass high rotating speed FSP. The corrosion damage area and corrosion pits on the surface of the BM are much larger than those of the SZ, which demonstrates that the BM has experienced severer corrosion damage, as shown in Figs. 6(a, d). The corrosion damage area and corrosion pits on the surface of the SZ prepared for 3000-75-1 sample is relatively smaller than those on the BM, indicating that there is less corrosion damage in this sample, as shown in Figs. 6(b, e). The smallest corrosion damage area and shallowest corrosion pits are observed on the surface of the SZ prepared for 3000-75-4 sample, indicating that the least corrosion attack occurred in this sample, as shown in Figs. 6(c, f). The energy dispersive spectrometry (EDS) test results on the corrosion surface of the samples are shown in Fig. 7. The EDS results indicate that there is a large amount of oxygen in the corrosion products. This illustrates that the oxygen is involved in the corrosion attack of magnesium alloy.
It is well known that the AZ31 alloy can exhibit excellent corrosion resistance when it is exposed to dry air. When the AZ31 alloy is exposed to moist atmosphere, the corrosion behavior occurs due to electrochemical reaction. The electro- chemical reaction consists of a cathode reaction and an anode reaction. The total corrosion reaction equation is expressed as
Mg2++2OH-→Mg(OH)2 (corrosion product) (1)
It can be seen from the above equation that magnesium hydroxide can be produced on the bare surface of AZ31 alloy after electrochemical reaction. The magnesium hydroxide film does not effectively protect the magnesium alloy in the sodium chloride solution and is destroyed by the chloride ions. A soluble magnesium salt is formed through the following equation:
Mg2++2Cl-→MgCl2+2e (corrosion product) (2)
The MgCl2 breaks down the Mg(OH)2 film, and the re-exposed AZ31 alloy continues to be corroded.
Fig. 6 Corrosion morphologies on surface of BM (a, d) and SZ of 3000-75-1 (b, e) and 3000-75-4 (c, f) samples
Fig. 7 EDS results on corrosion surface of BM (a, b) and SZ of 3000-75-4 sample (c, d)
Magnesium alloy is sensitive to corrosion at precipitate interface and grain boundary. Once the corrosion occurs, it progresses and expands rapidly along the grain boundary and precipitate interface. For fine grain structures, it is not easy to further corrode along the grain boundary due to the barrier effect of the grain boundary [28]. However, unlike fine grain structure, since the grain boundary hindrance is wear, the coarse grain structure is more easily corroded along the grain boundary. As a result, it is easy to form a large corrosion pit on the magnesium alloy surface. In this study, the mean grain size in the SZ prepared by multipass high rotating speed FSP is smaller than that in the BM. Therefore, the SZ exhibits better corrosion resistance than the BM. However, although the mean grain size in the SZ of 3000-75-4 sample is larger than that of the 3000-75-1 sample, it exhibits better corrosion resistance. This indicates that the grain size is not the most important factor affecting the corrosion resistance of AZ31 alloy. SONG and ATRENS [29] found that the size and distribution characteristics of β-Al12Mg17 precipitates were the main factors affecting the corrosion performance of AZ31 alloy, followed by the grain size. The β-Al12Mg17 precipitates with proper size and network or dispersive distribution have an obvious effect on improving the corrosion resistance of the AZ31 alloy. In the current work, the distributions of the β-Al12Mg17 precipitates in 3000-75-4 sample are more homogeneous and dispersive than those in 3000-75-1 sample, resulting in the fact that the 3000-75-4 exhibits a better corrosion resistance. The corrosion test results indicate that multipass high rotating speed FSP technology can effectively enhance the corrosion resistance of AZ31 alloy.
3.3 Microhardness and tensile properties
Microhardness distributions and mechanical properties of the BM and SZ prepared by multipass high rotating speed FSP are shown in Fig. 8. The tensile properties of the BM and SZ are summarized in Table 2. The average microhardness values of the SZ of 3000-75-1 and 3000-75-4 samples are ~65.1 HV and ~62.5 HV, respectively, which are slightly larger than the microhardness of the AZ31 alloy (~61.5 HV). However, the mean microhardness value of the SZ decreases with increasing the processing passes.
The tensile tests show that the ultimate tensile strength (UTS) of the samples produced using multipass high rotating speed FSP is basically the same as that of the BM except that the yield strength (YS) is slightly improved. The UTS of the SZ ranges from 240.0 to 253.3 MPa, while the YS varies from 129.2 to 132.6 MPa. The elongation (EL) of the SZ is significantly reduced compared to that of the BM. Compared with the 3000-75-1 sample, the tensile properties of the 3000-75-4 sample are slightly reduced, as shown in Fig. 8(b).
Figure 9 presents details of the fracture surfaces of the BM and SZ prepared by multipass high rotating speed FSP after tensile test. The ductile fracture occurs on the surface of the BM, characterized by a large number of dimples and tearing ridges, as shown in Fig. 9(a). The ductile and brittle fracture occurs on the surface of the 3000-75-1 sample, which exhibits a large number of dimples and cleavage planes, as shown in Fig. 9(b). A large number of shearing lips on the fracture surface of the 3000-75-4 sample indicate that brittle fracture occurs, as shown in Fig. 9(c).
Fig. 8 Microhardness distributions (a) and tensile properties (b) of BM and SZ of multipass FSP samples
Table 2 Tensile properties of BM and SZ of multipass FSP samples
The explanations about the slight variation in the tensile strength of the SZ prepared by multipass high rotating speed FSP mainly are focused on the microhardness distributions, different crystal orientation, and dislocation density and residual stress [25,30,31]. High microhardness values and dislocation density as well as strong texture can effectively improve the tensile strength. In this study, higher microhardness values and more LAGBs as well as stronger texture are produced in the SZ compared to those in the BM, which further compensate the reduction in the tensile strength to some extent caused by the inhomogeneous microstructure. In fact, the tensile specimen of the SZ also contains the unprocessed area at the bottom, resulting in significantly inhomogeneous micro- structure from the upper surface to the bottom. As a result, compared with the BM, it is easy to develop stress concentration and initiate microcracks in the adjacent areas with large differences in microstructure, resulting in a significant decrease in elongation. The tensile test results indicate that the multipass high rotating speed FSP technology has a slight effect on the strength of the AZ31 alloy except for the EL.
Fig. 9 Fractographs of BM (a) and SZ of 3000-75-1 (b) and 3000-75-4 (c) samples
4 Conclusions
(1) Multipass high rotating speed FSP can significantly result in a remarkable grain refinement and microstructure homogenization in the SZ of the AZ31 alloy due to complete DRX. The distributions of β-Al12Mg17 precipitates can be more dispersed and homogenized in the subsequent processing passes, whereas the grain size increases due to large heat input.
(2) Multipass high rotating speed FSP can significantly improve the corrosion resistance of the SZ mainly due to the diffused and homogenized distributions of the β-Al12Mg17 precipitates and refined grains. With the increase of processing passes from 1 to 4, the corrosion potential increases from -1.270 to -1.188 V, while the corrosion current decreases from 8.57×10-5 to 5.47×10-5 A.
(3) Multipass high rotating speed FSP can improve the average microhardness of the SZ to some extent due to grain refinement and subgrain boundaries. However, in addition to significantly reducing the elongation, the effect of multipass high rotating speed FSP on tensile strength and yield strength of the SZ is slight.
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刘奋军1,2,姬 妍1,2,白艳霞1
1. 榆林学院 能源工程学院,榆林 719000;
2. 榆林学院 榆林市金属基复合材料与再制造技术重点实验室,榆林 719000
摘 要:采用EBSD、TEM、SEM、电化学工作站和电子万能实验机研究多道次高转速搅拌摩擦加工对AZ31合金加工区显微组织演变、腐蚀行为和力学性能的影响。结果表明,加工区平均晶粒尺寸显著细化。增加加工道次,加工区晶粒粗化,而β-Al12Mg17析出相增多并变得更加连续和均匀。与AZ31合金相比,加工区拉伸性能变化轻微,但是耐腐蚀性能得到显著提升。4道次高转速搅拌摩擦加工制备的合金其加工区自腐蚀电位由-1.56 V增加至-1.19 V,而自腐蚀电流从1.55×10-4 A 减小至 5.47×10-5 A。
关键词:AZ31合金;高转速;多道次搅拌摩擦加工;显微组织演变;耐腐蚀性;力学性能
(Edited by Bing YANG)
Foundation item: Projects (51861034, 51601167) supported by the National Natural Science Foundation of China; Project (2020GY-262) supported by the Science and Technology Department of Shaanxi Province, China; Project (2019-86-1) supported by the Technology Bureau of Yulin, China; Project (20GK06) supported by the High-level Talent Program of Yulin University, China
Corresponding author: Fen-jun LIU; Tel: +86-912-3891273; E-mail: lfjxcmg@126.com
DOI: 10.1016/S1003-6326(20)65459-0