中国有色金属学报(英文版)

Trans. Nonferrous Met. Soc. China 25(2015) 2361-2366

Simulation of pre-precipitation in Ni75Al14Mo11 alloy by microscopic phase-field model

Jing-jing LIANG, Rui-qin LI, Yao-Hong ZHAO

School of Mechanical and Power Engineering, North University of China, Taiyuan 030051, China

Received 8 January 2015; accepted 10 June 2015

Abstract:

The early precipitation process of Ni75Al14Mo11 alloy was simulated by microscopic phase-field model at different temperatures. The microstructure of the alloy, the precipitation time of L10 structure and occupation probability of the three kinds of atoms were investigated. It is indicated that the non-stoichiometric L10 (I/II) phases are found in the precipitation process. With the temperature increasing, the appearance time of L10 is brought forward. The L10 (II) structure always precipitates earlier than the L10 (I) structure. Compared with lower temperature, higher temperature brings the formation time of L10 phase forward and makes L10 phase have a higher order degree. But lower temperature shortens the process time of the L10 phase to the L12 phase. Al and Mo atoms tend to occupy γ site, Ni atom tends to occupy α and β sites. At the same temperature, Al atom has stronger occupation ability than Mo atom in the same site. Ni, Al and Mo collectively form the composited L12 structure.

Key words:

Ni75Al14Mo11 alloy; microscopic phase-field model; precipitation incubation period; L10(I/II) phase;

1 Introduction

γ′ phase which has the L12 phase is the main strengthening phase of Ni-based alloys, the existence of which endows the Ni-based alloys with excellent properties at high temperatures. In Ni75Al14Mo11 alloy, the L12 structure is a highly symmetric face-centered cubic lattice, the Ni atoms occupy the eight corner points in the face-centered cubic lattice and the Al atoms occupy the face-centered points [1,2]. Phase-field simulation has been widely used to investigate the phenomenon in material science. For instance, CHEN et al [3] used phase-field modeling to study α phase transformation in Ti-Al-V alloy, and found that the results agreed well with the DICTRA simulations. YAMANAKA et al [4] simulated the microstructural formation and deformation behavior of ferrite-pearlite. They found that it could predict the formation and morphological change of α phase in the Fe-C alloy during the γ→α transformation. KOYAMA [5] utilized the phase-field modeling to demonstrate the microstructure changes in magnetic materials, such as Ni2MnGa ferromagnetic shape memory alloy, Fe-Pt nanogranular thin film, Co-Sm-Cu rare-earth magnet, and Fe-Cr-Co spinodal magnet [5]. Phase-field model is also used in nucleation and grain growth [6-9], bimodal particle size distribution [10], rafting [11], precipitation [12] and coarsening [13]. Some researches have been done [14-20] in Ni-Al-X (X=metallic element) alloys. Few works about Ni-Al-Mo alloy have been performed so far [12].

In the pre-precipitation process, atoms diffusion appears in the L12 phase. Therefore, a variety of transient phases could appear in this process. The main purpose of this work is to find the transitional phase in the early stage of γ′ precipitation and the relationship between temperature and transitional phase.

2 Theoretical model

In the phase-field model, all phases or domains in the matrix are characterized by field variables, compositions and order parameters. These field variables are continuous across the interface regions. Microscopic phase-field model based on the diffusion equations which are the discrete lattice forms of the Cahn-Hilliard equation is firstly proposed by KHACHATURYAN [21] and developed by PODURI and CHEN [22,23] for the binary and ternary real alloy systems. Equations of ternary alloy systems are

    (1)

where Lαβ(r-r′)(α, β=A, B or C) is a constant which expresses the exchange probabilities between a pair of atoms, α and β, at lattice sites r and r′ per unit time, F is the free energy, T is the temperature, kB is the Boltzamann constant, ξ(r, t) is the thermal nose which is assumed to be Gaussian-distributed with average value of zero, t is the aging time, PA(r, t), PB(r, t) and PC(r, t) stand for atom (A, B, C) occupation probabilities at a given lattice site r and a given time t. In ternary alloy systems, PA(r, t)+PB(r, t)+PC(r, t)=1, and the free energy F can be approximately expressed by the mean-field theory as

                          (2)

where Vαβ(r-r′) expresses the effective exchange interaction energy between α and β (α, β=A, B, C), which contains chemical interaction energy Vαβ(r-r′)ch and elastic energy Vαβ(r-r′)el [24]:

        (3)

Using four-neighbor atoms interaction energy is more precise in describing Vαβ(r-r′) than two-neighbor atoms interaction energy for three ternary alloys.

In the reciprocal space, Vαβ(r-r′) is expressed as

                (4)

Substituting Eqs. (2), (3) and (4) into Eq. (1), a ternary alloy kinetic Eq. (5) in reciprocal space is given:

(5)

where

VAB(k), VBC(k), and VAC(k) are the Fourier transformations of the corresponding functions in the real space.

3 Simulation results

3.1 Transformation process of L10 to L12

Figure 1 indicates the ordered crystal structures of L10phase, L12 phase and their projections along [001] direction. The white ball indicates the Al atom and the black ball indicates the Ni atom. The L10 phase has two projection styles, the L10 (II) phase is received by rotating the L10 (I) structure by 90° along the tetrad-axis in [010] orientation.

Figures 2 and 3 show the microstructure evolution processes at 873 K and 1073 K, respectively. The white grid point expresses the occupation probability of Al atom, the lighter the white color is, the greater the probability is.

Fig. 1 2D structure projections along [001] of projection images of 3D order structure and its typical image in atomic evolution figure

Fig. 2 Microstructure evolution of Ni75Al14Mo11 at 873 K

Fig. 3 Microstructure evolution of Ni75Al14Mo11 at 1073 K

From Figs. 2 and 3, we can observe that the L10 (II) phase (Fig. 2(b) and Fig. 3(b), the enlargements in the white circle are shown Fig. 2(h) and Fig. 3(h)) precipitates earlier (t=8700) from the disordered matrix than the L10(I) structure (Fig. 2(c) and Fig. 3(c), the enlargements in the white circles are shown in Fig. 2(i) and Fig. 3(i), t=9500) at 873 K or 1073 K. Ahead of this step, in the disordered matrix, the atoms cluster firstly at t=5600, then the short-range ordered phase appears, along with aging proceeding (t=8700-16100), the L10 and L12 phases appear. At last, a majority of L10 structure transforms into L12 phase and a portion of it disappears.

Figures 2 and 3 are at the same steps, but the white grid points in Fig. 2 are lighter than those in Fig. 3. This shows that the phase in Fig. 2 has higher ordering extent at 1073 K.

3.2 Effect of temperature on precipitation of L10 phase

In order to investigate the effect of temperature on the L10 precipitation, five temperatures were chosen to observe the effect on the aging of Ni75Al14Mo11 alloy. From Fig. 4, we can observe that as the temperature increases, the precipitation reveals regularity. The structure firstly precipitated is the L10 (II), and the increase of the temperature does not change the precipitation sequence of the L10 (II) and L10 (I).

Fig. 4 Effect of temperature on pre-precipitation of Ni75Al14Mo11 alloy

Figure 5 shows the microstructure evolution of the Ni75Al14Mo11 alloy. At this time, the L10 (II) and L10 (I) reach the maximal volume fraction. Obviously, we can find that the volume fractions of two different projection styles are almost the same under different temperatures. Therefore, the effect of temperature on the L10 structure’s volume fractions of two styles is weak in Ni75Al14Mo11 alloy.

3.3 Occupation probability evolution of Ni, Al and Mo atoms at pre-precipitation stage

From Fig. 6, we can have a further realization about the transformation process of L10 to L12. The α, β and γ sites are labeled in Fig. 1. The rise or decline part of the curve indicates the transformation process. At α site, Al and Mo atoms firstly undergo balance stage, then the curve starts to descend, but they are chaotic at 873, 923, 1023 and 1073 K. The tardiest transformation occurs at 973 K compared to the other temperatures. At β site, Al atom goes through a transient rising stage, this rise of curve signs the formation of L10, at a higher temperature, the curve has a distinct rising trend and the time of rise is brought forward (this agrees with Fig. 4), which indicates that at the same time step, the L10 phase has a better order degree. From Figs. 1(a) and (b), at this time, the occupation probability of Ni atom at the same site should decline accordingly, and it is demonstrated in Fig. 6(h). Along with aging, the curve declines, and the L10 phase starts to transform to the L12 phase. Compared with lower temperature, the same transformation at a higher temperature comes up later.

Fig. 5 Microstructure evolution of Ni75Al14Mo11 alloy at different temperatures

Fig. 6 Atom occupation probability curves of Al (a, b, c), Mo (d, e, f) and Ni (g, h, i) atoms at α (a, d, g), β (b, e, h) and γ (c, f, i) sites

The Mo atom has the similar tendency with the Al atom. The Al atom has a higher number than the Mo atom at the same time step and the same temperature. They tend to occupy the γ site.

4 Conclusions

1) By utilizing the microscopic phase-field model, the aging of Ni75Al14Mo11 alloy was simulated at 873, 923, 973, 1023 and 1073 K, and it is found that the L10 phase precipitates with L10 (I) and L10 (II) two projection styles.

2) The temperature does not change the precipitation sequence of L10 (I) and L10 (II). The L10 (II) structure always precipitates earlier than the L10 (I) structure. Temperature has little effect on the volume fractions of L10 (I) and L10 (II). Compared with lower temperature, higher temperature brings the formation time of L10 phase forward and makes L10 phase have a higher order degree. But lower temperature shortens the process time of the L10 phase to the L12 phase.

3) Al and Mo atoms tend to occupy the γ site, Ni atom tends to occupy α and β sites. At the same temperature, Al atom has stronger occupation ability than Mo atom in the same site. Ni, Al and Mo collectively form the composited L12 phase.

References

[1] ZAPOLSKY H, PAREIGE C, MARTEAU L, BLAVETTE D. Atom probe analyses and numerical calculation of ternary phase in Ni-Al-V system [J]. Calphad, 2001, 25(1): 125-134.

[2] ZHU J Z, LIU Z K, VAITHYANATHAN V, CHEN L Q. Linking phase-field model to CALPHAS: Application to precipitate shape evolution in Ni-base alloys [J]. Scripta Mater, 2002, 46: 401-416.

[3] CHEN Qing, MA Ning, WU Kai-sheng, WANG Yun-zhi. Quantitative phase field modeling of diffusion-controlled precipitate growth and dissolution in Ti-Al-V [J]. Scripta Materialia, 2004, 50: 471-476.

[4] YAMANAKA A, TAKAKI T, TOMITA Y. Elastoplastic phase-field simulation of self-and plastic accommodations in cubic→ tetragonal martensitic transformation [J]. Materials Science and Engineering A, 2008, 480(1-2): 244-252.

[5] KOYAMA T. Phase-field modeling of microstructure evolutions in magnetic materials [J]. Sci Technol Adv Mater, 2008, 9: 1-9.

[6] LUO W, SHEN C, WANG Y. Nucleation of ordered particles at dislocations and formation of split patterns [J]. Acta Mater, 2007, 55: 2579-2586.

[7] ZHANG W, JIN Y, KHACHATURYAN A. Phase field microelasticity modeling of heterogeneous nucleation and growth in martensitic alloy [J]. Acta Mater, 2007, 55: 565-574.

[8] SIMMONS J, WEN Y, SHEN C, WANG Y. Microstructural development involving nucleation and growth phenomena simulated with the phase field method [J]. Mat Sci Eng A, 2004, 365: 136-143.

[9] GRANASY L, BORZSONYI T, PUSZTAI T. Crystal nucleation and growth in binary phase-field theory [J]. Phys Rev Lett, 2002, 88: 206105.

[10] WEN Y, SIMMONS J, SHEN C, WOODWARD C, WANG Y. Phase-field modeling of bimodal particle size distributions during continuous cooling [J]. Acta Mater, 2003, 51: 1123-1132.

[11] ZHOU N, SHEN C, Mills M, WANG Y. Phase field modeling of channel dislocation activity and γ′ rafting in single crystal Ni-Al [J]. Acta Mater, 2007, 55: 5369-5381.

[12] WANG Tao, SHENG Guang, LIU Zi-kui, CHEN Long-qing. Coarsening kinetics of γ′ precipitates in the Ni-Al-Mo system [J]. Acta Mater, 2008, 56: 5544-5551.

[13] BOISSE J, LECOQ N, PATTE R, ZAPOLSKY H. Phase-field simulation of coarsening of γ precipitates in an ordered γ′ matrix [J]. Acta Mater, 2007, 55: 6151-6158.

[14] PODURI R, CHEN L Q. Computer simulation of morphological evolution and coarsening kinetics of δ′ (Al3Li) precipitates in Al-Li alloys [J]. Acta Mater, 1998, 46(5): 1719-1729.

[15] ZHAO Yan, CHEN Zhen, LU Yan-li, ZHANG Li-peng. Microscopic phase-field study on aging behavior of Ni75Al17Zn8 alloy [J]. Transactions of Nonferrous Metals Society of China, 2010, 20(4): 675-681.

[16] CHEN Zheng. Phase-field study on competition precipitation process of Ni-Al-V alloy [J]. Transactions of Nonferrous Metals Society of China, 2015, 25(2): 544-551.

[17] ZHANG Ming-yi, CHEN Zheng, WANG Yong-xin, MA Guang, LU YAN-li, FAN Xiao-li. Effect of atomic structure on migration characteristic and solute segregation of ordered domain interfaces formed in Ni75AlxV25-x [J]. Transactions of Nonferrous Metals Society of China, 2011, 21(3): 604-611.

[18] YANG Kun, CHEN Zheng, WANG Yong-xin, FAN Xiao-li. Microscopic phase-field study on directional coarsening mechanism caused by interaction between precipitates in Ni-Al-V alloy [J]. Transactions of Nonferrous Metals Society of China, 2013, 23(1): 193-200.

[19] ZHANG Ming-yi, CHEN Zheng, WANG Yong-xin, LU Yan-li, ZHANG Li-peng, ZHAO Yan. Microscopic phase-field simulation of ordered domain interfaces formed between DO22 phases along [100] direction [J]. Transactions of Nonferrous Metals Society of China, 2009, 19(3): 686-693.

[20] HOU Hua, ZHAO Yu-hui, NIU Xiao-feng. 3D anisotropy simulation of dendrites growth with phase field method [J]. Transactions of Nonferrous Metals Society of China, 2008, 18(2): 223-228.

[21] KHACHATURYAN A G. Theory of structural transformations in solids [M]. New York: Wiley, 1983: 23.

[22] PODURI R, CHEN L Q. Computer simulation of morphological evolution and coarsening kinetics of δ′ (Al3Li) precipitates in Al-Li alloys [J]. Acta Mater, 1998, 46(11): 3915-3924.

[23] PODURI R, CHEN L Q. Computer simulation of atomic ordering and compositional clustering in the pseudobinary Ni3Al-Ni3V system [J]. Acta Mater, 1998, 46(5): 1719-1729.

Ni75Al14Mo11 合金早期沉淀过程的微观相场法模拟

梁晶晶, 李瑞琴,赵耀红

中北大学 机械与动力工程学院, 太原 030051

摘  要:采用微观相场动力学模型研究不同温度下Ni75Al14Mo11合金的早期沉淀过程, 研究合金的微观结构、L10相的析出时间以及3种原子的占位概率。结果表明:沉淀过程中析出L10非化学计量比有序相,L10相有I型和II型2种结构,随着温度的增加,L10相析出的时间提前。在沉淀的过程,II型L10结构的析出时间比I型L10结构的析出时间早。温度升高缩短了L10相的形成时间,使L10相有序度更高;温度越低,L10相向L12相的转变时间越短。Al原子和Mo原子占据 γ 位, Ni原子占据α位和β位,在同样的温度和格点下,Al原子的占位几率大于Mo原子的占位几率。Ni、Al和Mo 3种原子构成复合L12相。

关键词:Ni75Al14Mo11合金;微观相场模型;沉淀孕育期;L10 (I/II) 相

(Edited by Yun-bin HE)

Foundation item: Project (51275486) supported by the National Natural Science Foundation of China

Corresponding author: Rui-qin LI; Tel: +86-13835113159; E-mail: liruiqin@nuc.edu.cn

DOI: 10.1016/S1003-6326(15)63851-1

Abstract: The early precipitation process of Ni75Al14Mo11 alloy was simulated by microscopic phase-field model at different temperatures. The microstructure of the alloy, the precipitation time of L10 structure and occupation probability of the three kinds of atoms were investigated. It is indicated that the non-stoichiometric L10 (I/II) phases are found in the precipitation process. With the temperature increasing, the appearance time of L10 is brought forward. The L10 (II) structure always precipitates earlier than the L10 (I) structure. Compared with lower temperature, higher temperature brings the formation time of L10 phase forward and makes L10 phase have a higher order degree. But lower temperature shortens the process time of the L10 phase to the L12 phase. Al and Mo atoms tend to occupy γ site, Ni atom tends to occupy α and β sites. At the same temperature, Al atom has stronger occupation ability than Mo atom in the same site. Ni, Al and Mo collectively form the composited L12 structure.

[1] ZAPOLSKY H, PAREIGE C, MARTEAU L, BLAVETTE D. Atom probe analyses and numerical calculation of ternary phase in Ni-Al-V system [J]. Calphad, 2001, 25(1): 125-134.

[2] ZHU J Z, LIU Z K, VAITHYANATHAN V, CHEN L Q. Linking phase-field model to CALPHAS: Application to precipitate shape evolution in Ni-base alloys [J]. Scripta Mater, 2002, 46: 401-416.

[3] CHEN Qing, MA Ning, WU Kai-sheng, WANG Yun-zhi. Quantitative phase field modeling of diffusion-controlled precipitate growth and dissolution in Ti-Al-V [J]. Scripta Materialia, 2004, 50: 471-476.

[4] YAMANAKA A, TAKAKI T, TOMITA Y. Elastoplastic phase-field simulation of self-and plastic accommodations in cubic→ tetragonal martensitic transformation [J]. Materials Science and Engineering A, 2008, 480(1-2): 244-252.

[5] KOYAMA T. Phase-field modeling of microstructure evolutions in magnetic materials [J]. Sci Technol Adv Mater, 2008, 9: 1-9.

[6] LUO W, SHEN C, WANG Y. Nucleation of ordered particles at dislocations and formation of split patterns [J]. Acta Mater, 2007, 55: 2579-2586.

[7] ZHANG W, JIN Y, KHACHATURYAN A. Phase field microelasticity modeling of heterogeneous nucleation and growth in martensitic alloy [J]. Acta Mater, 2007, 55: 565-574.

[8] SIMMONS J, WEN Y, SHEN C, WANG Y. Microstructural development involving nucleation and growth phenomena simulated with the phase field method [J]. Mat Sci Eng A, 2004, 365: 136-143.

[9] GRANASY L, BORZSONYI T, PUSZTAI T. Crystal nucleation and growth in binary phase-field theory [J]. Phys Rev Lett, 2002, 88: 206105.

[10] WEN Y, SIMMONS J, SHEN C, WOODWARD C, WANG Y. Phase-field modeling of bimodal particle size distributions during continuous cooling [J]. Acta Mater, 2003, 51: 1123-1132.

[11] ZHOU N, SHEN C, Mills M, WANG Y. Phase field modeling of channel dislocation activity and γ′ rafting in single crystal Ni-Al [J]. Acta Mater, 2007, 55: 5369-5381.

[12] WANG Tao, SHENG Guang, LIU Zi-kui, CHEN Long-qing. Coarsening kinetics of γ′ precipitates in the Ni-Al-Mo system [J]. Acta Mater, 2008, 56: 5544-5551.

[13] BOISSE J, LECOQ N, PATTE R, ZAPOLSKY H. Phase-field simulation of coarsening of γ precipitates in an ordered γ′ matrix [J]. Acta Mater, 2007, 55: 6151-6158.

[14] PODURI R, CHEN L Q. Computer simulation of morphological evolution and coarsening kinetics of δ′ (Al3Li) precipitates in Al-Li alloys [J]. Acta Mater, 1998, 46(5): 1719-1729.

[15] ZHAO Yan, CHEN Zhen, LU Yan-li, ZHANG Li-peng. Microscopic phase-field study on aging behavior of Ni75Al17Zn8 alloy [J]. Transactions of Nonferrous Metals Society of China, 2010, 20(4): 675-681.

[16] CHEN Zheng. Phase-field study on competition precipitation process of Ni-Al-V alloy [J]. Transactions of Nonferrous Metals Society of China, 2015, 25(2): 544-551.

[17] ZHANG Ming-yi, CHEN Zheng, WANG Yong-xin, MA Guang, LU YAN-li, FAN Xiao-li. Effect of atomic structure on migration characteristic and solute segregation of ordered domain interfaces formed in Ni75AlxV25-x [J]. Transactions of Nonferrous Metals Society of China, 2011, 21(3): 604-611.

[18] YANG Kun, CHEN Zheng, WANG Yong-xin, FAN Xiao-li. Microscopic phase-field study on directional coarsening mechanism caused by interaction between precipitates in Ni-Al-V alloy [J]. Transactions of Nonferrous Metals Society of China, 2013, 23(1): 193-200.

[19] ZHANG Ming-yi, CHEN Zheng, WANG Yong-xin, LU Yan-li, ZHANG Li-peng, ZHAO Yan. Microscopic phase-field simulation of ordered domain interfaces formed between DO22 phases along [100] direction [J]. Transactions of Nonferrous Metals Society of China, 2009, 19(3): 686-693.

[20] HOU Hua, ZHAO Yu-hui, NIU Xiao-feng. 3D anisotropy simulation of dendrites growth with phase field method [J]. Transactions of Nonferrous Metals Society of China, 2008, 18(2): 223-228.

[21] KHACHATURYAN A G. Theory of structural transformations in solids [M]. New York: Wiley, 1983: 23.

[22] PODURI R, CHEN L Q. Computer simulation of morphological evolution and coarsening kinetics of δ′ (Al3Li) precipitates in Al-Li alloys [J]. Acta Mater, 1998, 46(11): 3915-3924.

[23] PODURI R, CHEN L Q. Computer simulation of atomic ordering and compositional clustering in the pseudobinary Ni3Al-Ni3V system [J]. Acta Mater, 1998, 46(5): 1719-1729.