特厚板轧制缺陷压合模拟研究

来源期刊：钢铁2009年第9期

论文作者：邓伟 赵德文 秦小梅 杜林秀 高秀华 刘相华

文章页码：58 - 62

关键词：特厚板； 缺陷压合； 临界压下率； 有限元模拟

Key words：ultra-heavy plate； defects closing； critical reduction； finite element simulation

摘    要：对某厂Q345特厚板粗轧过程中缺陷的压合条件,以二维刚-粘塑性有限元法进行了数值模拟。结果表明:在足够的压下率下,特厚板中矩形缺陷能够被压合,缺陷的尺寸及在厚度方向的位置对缺陷压合有很大影响;板坯表面的缺陷压合所需的临界压下率最大,t/8(t代表厚度)处所需的临界压下率最小,即表面处的缺陷最难压合,缺陷压合由难到易按所处位置依次为表面、t/2、t/4和t/8,将该厂特厚板轧制道次压下率提高到18%以上,将可有效避免成品中缺陷的出现;矩形缺陷的长高比λ越大,临界压下率越小,越易压合;当λ从小于1增大到大于1的过程中,临界压下率急剧减小,但当λ继续增大,临界压下率减小的趋势变得比较平缓;当λ<1时,呈双"Y"型闭合;当λ≥1时,呈"Z"型闭合。

Abstract: The closing behavior of defects in continuous casting steel slab during rough transverse rolling was investigated using FE-code,ANSYS/LS-DYNA.Process parameters of ultra-heavy Q345 steel plate obtained from a Chinese iron and steel works were used as a reference.The slab of initial width 3 500 mm and thickness 320 mm was rolled down to 140 mm.The results indicate that rectangular defects in ultra-heavy plate can be closed with appropriate reduction.The size and location of defects have evident influence on closing behavior.Surface defects needs the largest critical reduction to close,and the critical reduction of defects located at 1/8 thickness is lowest.It’s an effective method to avoid defects by increasing pass reduction over 18% for ultra-heavy plate rolling.The larger of λ(ratio of defects length to height),the smaller of critical reduction needs for closing.When λ increases from less than 1 to more than 1,the critical reduction rapidly decreases,but it slightly decreases with λ further increasing.Defects closing as a double "Y-shape" with λ<1,and as a "Z-shape" when λ≥1.