受控脉冲穿孔等离子弧焊小孔热滞后效应的研究

来源期刊：金属学报2010年第8期

论文作者：贾传宝 武传松 高进强

文章页码：991 - 996

关键词：小孔； 热滞后效应； 受控脉冲穿孔； 等离子弧焊

Key words：keyhole； thermal lag effect； controlled pulse current； plasma arc welding

摘    要：利用自主研发的受控脉冲穿孔等离子弧焊接系统及其控制模式,进行了等厚度板和变厚度板的受控脉冲穿孔等离子弧焊接工艺实验.本文中定义小孔的热滞后时间(t_L)为尾焰电压信号达到其峰值70%时所需时间(t_VE0.7)与焊接电流达到峰值所需时间(t_IP)之差,并测定了不同工艺条件下小孔的热滞后时间.实验结果表明,等厚度不锈钢板焊接实验条件下,小孔的热滞后平均时间是0.36 s;变厚度不锈钢板焊接实验条件下,随着试件厚度逐渐变薄,焊接电流峰值不断降低,但各个周期内小孔的热滞后时间的波动幅度不大,其平均值为0.22 s.

Abstract: Under the action of controlled pulse current waveform,the welding current varies dynamically with the real-time key-holing situation,and there is a time lag between current signal and keyhole generation in plasma arc welding process,which is caused by the keyhole thermal lag effect.In this case,there are many pulse parameters like peak current level,duration and its dropping rate,which inevitably complicate the process.Determining the keyhole thermal lag time under various welding conditions is of great significance to ensure penetration depth and weld quality.In this paper, an experimental system for controlling pulse key-holing plasma arc welding has been developed,which measures both the welding current and efflux plasma voltage signals in real-time for characterizing the keyhole situation.The keyhole thermal lag time is defined as the difference between the instant at which the efflux plasma voltage is at 70% of its peak value and the instant at which the welding current is at its peak level.The experiments are conducted to determine the values of keyhole thermal lag time by the in-process sampling during welding of constant-thickness and varied-thickness test plates of stainless steel.For constant-thickness ones,the average lag time is 0.36 s,for varied-thickness ones,the welding current peak value is lowered with plate thickness thinned gradually,but the keyhole thermal lag time is kept at an averaged value of 0.22 s with a less deviation.