Kinetics of thermal decomposition of hydrated minerals associated with hematite ore in a fluidized bed reactor
来源期刊:International Journal of Minerals Metallurgy and Materials2017年第3期
论文作者:P.C.Beuria S.K.Biswal B.K.Mishra G.G.Roy
文章页码:229 - 239
摘 要:The kinetics of removal of loss on ignition(LOI) by thermal decomposition of hydrated minerals present in natural iron ores(i.e.,kaolinite,gibbsite,and goethite) was investigated in a laboratory-scale vertical fluidized bed reactor(FBR) using isothermal methods of kinetic analysis.Experiments in the FBR in batch processes were carried out at different temperatures(300 to 1200°C) and residence time(1 to 30 min) for four different iron ore samples with various LOIs(2.34wt% to 9.83wt%).The operating velocity was maintained in the range from 1.2 to 1.4 times the minimum fluidization velocity(Umf).We observed that,below a certain critical temperature,the FBR did not effectively reduce the LOI to a desired level even with increased residence time.The results of this study indicate that the LOI level could be reduced by 90% within 1 min of residence time at 1100°C.The kinetics for low-LOI samples(<6wt%) indicates two different reaction mechanisms in two temperature regimes.At lower temperatures(300 to 700°C),the kinetics is characterized by a lower activation energy(diffusion-controlled physical moisture removal),followed by a higher activation energy(chemically controlled removal of LOI).In the case of high-LOI samples,three different kinetics mechanisms prevail at different temperature regimes.At temperature up to 450°C,diffusion kinetics prevails(removal of physical moisture);at temperature from 450 to 650°C,chemical kinetics dominates during removal of matrix moisture.At temperatures greater than 650°C,nucleation and growth begins to influence the rate of removal of LOI.
P.C.Beuria1,S.K.Biswal1,B.K.Mishra1,G.G.Roy2
1. Institute of Minerals and Materials Technology,Council of Scientific & Industrial Research2. Indian Institute of Technology
摘 要:The kinetics of removal of loss on ignition(LOI) by thermal decomposition of hydrated minerals present in natural iron ores(i.e.,kaolinite,gibbsite,and goethite) was investigated in a laboratory-scale vertical fluidized bed reactor(FBR) using isothermal methods of kinetic analysis.Experiments in the FBR in batch processes were carried out at different temperatures(300 to 1200°C) and residence time(1 to 30 min) for four different iron ore samples with various LOIs(2.34wt% to 9.83wt%).The operating velocity was maintained in the range from 1.2 to 1.4 times the minimum fluidization velocity(Umf).We observed that,below a certain critical temperature,the FBR did not effectively reduce the LOI to a desired level even with increased residence time.The results of this study indicate that the LOI level could be reduced by 90% within 1 min of residence time at 1100°C.The kinetics for low-LOI samples(<6wt%) indicates two different reaction mechanisms in two temperature regimes.At lower temperatures(300 to 700°C),the kinetics is characterized by a lower activation energy(diffusion-controlled physical moisture removal),followed by a higher activation energy(chemically controlled removal of LOI).In the case of high-LOI samples,three different kinetics mechanisms prevail at different temperature regimes.At temperature up to 450°C,diffusion kinetics prevails(removal of physical moisture);at temperature from 450 to 650°C,chemical kinetics dominates during removal of matrix moisture.At temperatures greater than 650°C,nucleation and growth begins to influence the rate of removal of LOI.
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